HC Hardware Network business ventures to profit era, how the higher costs, but the reduced prices down to improve industry profits? Improve production efficiency, cost savings, new issues placed before the industry. Such as cost, how to save, what to save? Improve production efficiency, how to improve production efficiency, and to improve the method used?

For these problems, combined with the real way, a metal processing plant, for example, to see the author is how to solve:

1, a metal processing plant, general mold department, manufacturing department, surface treatment, assembly department or group established management department (personnel, business, finance, information and sales) are formed. Mold manufacturing department of the key sectors (general mold section normalized to the Technology Center, Technology Center is mainly responsible for craft editing with mold design and other related products, technical problems), why is the key sectors, because they occupy the costs in these sectors occupy the largest cost, accounting for almost 70% -90% of the product cost, so how to control costs is necessary to start from a technical aspect, control the meaning of the wages of the staff is not very big, and wages of employees in local level to not just give, so the wages of the employees to change a person more than a month for a small company, 150, five hundred men to count only seventy-five thousand. Seventy-five thousand just cost only a mold, so to improve the profit-making must be from a technical fight.

2, there is a length of samples and product manufacturing cycle is a key cost, the shorter sample period can be like, the easier it is to let the customer orders reflect the strength of the company, it is not easy to make money. Samples or product production cycle is composed by the department, not a department will be able to solve, so departments should cooperate with each other to achieve the purpose of short production cycle. Production cycle has a direct relationship with the mold production cycle, even mold making time accounted for the entire sample produced more than 60% of the time, so the time is to reduce the cost of a strategy to control the mold.

Regards these issues can be summarized several major issues: the quality of the mold problem, the department with the problem, the strength of the company's problems, product quality and product production time.

How to solve it:

1, for the quality of the mold problem. Mold is good or bad the product is good or bad, so in order to achieve successful mold a tryout reduce the cost of waste, companies need to introduce new technology to improve the problem. General casting and cold punch made hardware factory, molding way, and so can be introduced into the mold flow software to analyze the mold design reasonable, the problem of the existence of a product defect.

Commute defects by computational analysis, and finally reached the a once successful tryout target, thus greatly reducing the cost of mold rework and shorten debug and production cycle of the mold. The mold problem resolved substantially resolved 70-85% of the cost reduction.

2, the problems of coordination among the departments, the general is in the technology sector and the manufacturing sector with the problem, if the mismatch exists between the two departments exclusion, then the sample would be difficult to produce down, thereby increasing the production cycle, increase costs. Therefore, in order to solve the problem of coordination among the departments, prototyping allows smooth and there is no obstacle exists, is a supervisor of a department, can be changed to a competent grasp of the two departments, prototyping smoothly through the adjustment of the organizational structure, many reduce the cost of manpower and resources to achieve.

3, the strength of the company's general through packaging, packaging is also a means of business strategy, as long as every time a visitor to visit the company be arranged in a variety of new technologies and new software furnishings out for guests to visit, let guests know the company the strength of strong productions as the price a little higher, guests are not saying. Guests to order price will be adjusted according to the company's strength comes, not all companies are the same.

4, product quality problems, increased by the introduction of technology and quality control practices, will increase the yield of the product, so the quality is generally controlled, and not very direct relationship with reducing costs.

5, the production cycle of the product, with the production cycle of the product have a greater impact is mold production cycle and product processing cycle. Processing cycle of the product has a great relationship with the department's cooperation and to promote, so to solve the problem of mold production cycle in conjunction with the department, this problem can be solved.

6, the process of preparation. This point is very important, process preparation of the reasonableness of a direct impact on product quality, machine utilization, machine operation, the number of personnel and the production cycle of the product. Through the introduction of improvements, equipment and the introduction of the new technology, making the process process is simple, and even become a process can be finished throughout the product.

7, through the construction of information technology with the introduction of PDM or ERP, so that the various departments of the data resource sharing, and to achieve the accuracy, timeliness, automation and integrity of purpose, and also reduce the use and flow of personnel.

Improvement measures by more than seven, basically greatly reduce costs, and also be able to make a profit for themselves. For rent, daily necessities rose, raw materials have gone up, the cost hydropower gasoline rose is not beyond our control, and those costs not much cost savings than the cost of two mold. With this change, the boss of the problem would not exist.